Cupro Nickel Socket Weld Fittings Manufacturer & Supplier in Bangalore

Shubham Metals is an established and reputable Cupro Nickel Socket Weld Fittings Manufacturers in Bangalore, India who provides precision-engineered manufactured fittings (forged fittings) in marine, offshore, desalination and industrial piping systems. Our fittings have been made to work in high pressure, exposure to corrosive sea water and constant stress of use.

The Cupro Nickel (Copper-Nickel) alloys are known worldwide due to their excellent resistance to the chloride induced corrosion, erosion-corrosion, biotfouling, and stress corrosion cracking. These features render Cupro Nickel Socket Weld Fittings the best solution in applications that require no alternative of failure.

The aspects of metallurgical integrity, dimensional accuracy, pressure dependability, and long-term operation are our priorities at Shubham Metals.

Understanding Cupro Nickel Metallurgy

Cupro nickel alloys are mainly made of copper with regulated amounts of nickel and little amounts of iron and manganese to increase the strength and corrosion resistance.

1. Cupro Nickel 90/10 (UNS C70600)

· 90% Copper

· 10% Nickel

· Iron & Manganese additions

· The best corrosion resistance in the sea.

· Good thermal conductivity

· Extensively deployed in marine cooling.

This grade is also very anti-biomagnifying and suitable to moderate sea water speeds.

2. Cupro Nickel 70/30 (UNS C71500)

· 70% Copper

· 30% Nickel

· Higher strength than 90/10

· Higher anti-erosion-corrosion strength.

· functions more effectively in the high-velocity sea water.

The grade is suggested to be used in more aggressive offshore and naval applications.

What Are Cupro Nickel Socket Weld Fittings?

These are forged fittings to be used in small-bore piping. The pipe is then placed in a socket recess with a minute gap to permit thermal expansion followed by welding on the adjacent of the joint.

This design offers:

· Strong mechanical strength

· Even distribution of stress.

· High pressure resistance

· Leak-proof joint integrity

· Reduced turbulence in flow

Socket weld fittings are mostly used with pipe sizes up to 4 inches in high pressure systems.

Detailed Product Specifications

1. Manufacturing Standard:

ASME B16.11

2. Other Applicable Standards:

· MSS SP-79

· BS

· DIN

· JIS

3. Pressure Classes Available:

· Class 2000

· Class 3000

· Class 6000

· Class 9000

4. Size Range:

1/8" to 4" (Standard)

Forged sizes available by orders.

5. End Connection:

Socket Weld (SW)

6. Surface Finish:

Natural finish/ Pickled/ Custom marking.

Types of Cupro Nickel Socket Weld Fittings We Manufacture

· 90° Elbow

· 45° Elbow

· Equal Tee

· Reducing Tee

· Cross

· Full Coupling

· Half Coupling

· Reducing Coupling

· Cap

· Plug

· Boss

· Union

Each fitting is produced by controlled forging in order to increase grain structure and mechanical properties.

Mechanical & Performance Characteristics

Cupro Nickel Socket Weld Fittings offer:

· High Tensile Strength: Guarantees structural integrity of high pressure systems.

· Excellent Ductility: Lessens the chances of cracking in the welding and installations.

· Superior Fatigue Resistance: It would be appropriate in vibration prone marine usage.

· Erosion-Corrosion Resistance: Retains integrity when in high velocity fluid flow.

· Thermal Stability: Works well in averagely high temperatures.

· Superior Fatigue Resistance

Corrosion Resistance Capabilities

Cupro Nickel fittings especially are resistant to:

· Seawater corrosion

· Brackish water

· Chloride environments

· Marine biofouling

· Non-oxidizing acids

· Stress corrosion cracking

Cupro Nickel has the advantage of forming oxide coating on its surface to protect against surface degradation, unlike carbon steel or a variety of stainless steels.

Manufacturing Process at Shubham Metals

We follow a strict production methodology:

· obtaining raw materials in certified mills.

· Checking of chemical composition.

· Hot forging process is controlled.

· Precision machining

· Dimensional inspection

· Surface finishing

· Final quality testing

· Marking & traceability

· Packaging & dispatch

We produce items that are consistent, strong, and meet the international standards.

Quality Testing & Inspection

Every batch of Cupro Nickel Socket Weld Fittings undergoes:

· Chemical Analysis

· Mechanical Testing

· Tensile Testing

· Hardness Testing

· Dimensional Inspection

· Visual Examination

· The Positive Material Identification (PMI)

· Third- Party Inspection (where necessary)

We do not issue Material Test Certificate (MTC) according to EN 10204 3.1.

Why Choose Cupro Nickel Socket Weld Fittings?

· Long-Term Cost Efficiency: Initial cost might be high compared to carbon steel, but lifecycle cost will be much lower because of low maintenance.

· Reduced Downtime: Great corrosion resistance minimizes the rate of replacement.

· Enhanced Safety: Leak-proof welded joints increase operational safety.

· Environmental Resistance: Is a dependable marine and offshore climber.

· Compliance with International Marine Standards: Ideal for naval and offshore engineering specifications.

Major Industrial Applications

1. Marine & Shipbuilding Industry

· Seawater cooling lines

· Firewater systems

· Ballast water piping

2. Offshore Oil & Gas Platforms

· Fluid transfer systems of high pressure.

· Poisonous offshore pipelines.

3. Desalination Plants

· Seawater intake and discharge.

4. Power Generation Plants

· Condenser systems

· Heat exchanger piping

5. Chemical & Process Industry

· Toxic chemical transportation pipes.

Cupro Nickel Socket Weld Fittings Suppliers in Bangalore, India

Shubham Metals is a reputed Cupro Nickel Socket Weld Fittings Suppliers in Bangalore, India that is supplying to EPC contractors, refineries, marine companies, infrastructure projects in the country.

We offer:

· Stocks are available at short notice.

· PAN Bangalore, India delivery

· Bulk order pricing

· Custom forging solutions

· Fast dispatch support

· Technical documentation

Our logistics system guarantees delivery to project sites in the country in a safe and timely manner.

Cupro Nickel Socket Weld Fittings Exporters in Bangalore, India

Shubham Metals is a recognized Cupro Nickel Socket Weld Fittings Exporter in Bangalore, India, provides forged fittings to its clients across the world in:

· UAE

· Saudi Arabia

· Qatar

· Oman

· Europe

· Southeast Asia

· Africa

We provide:

· Wooden packaging of export grade.

· Fumigation certificates

· Co-ordination of third-party inspection.

· Full exportation documents.

· On time international delivery.

Our customers all over the world appreciate our uniformity of products and our prompt feedback.

Why Choose Shubham Metals?

At Shubham Metals, we provide high performance piping solutions that enhance the emerging needs of the marine, offshore and industrial industries. We have many years of experience in the production of forged fittings, we adopt modern technologies, high-quality standards and customer orientation in order to make sure that every product meets the requirements of international performance. We are not only going to provide fittings, but form lasting relationships founded on dependability, accurateness, and credibility.

Our Key Strengths:

· Experienced and talented manufacturers in the fittings making.

· Tight and hard quality control of each production phase.

· High-technology and advanced forging plant that guarantees accuracy and longevity.

· Equitable, open, and competitive pricing system.

· Timely delivery of domestic and export shipment.

· High level of technical skills to aid the requirements of the complicated projects.

· Sustainable supply relationships founded on reliability and trust.

· Manufacturing solutions (specific to needs of clients).

Our mission is to deliver performance-based piping solutions, which will promote safety, efficiency and long-term reliability of operational performance in all projects to which we are assigned.

Customer-Focused Procurement Support

We know project schedule and purchasing issues. That is why we provide:

· Quick quotation turnaround

· Dedicated sales assistance

· Flexible order quantities

· Technical clarifications

· After-sales support

We do not only aim at selling fittings but also developing long term industrial relationships.

Get a Competitive Quote Today!

Shubham Metals is willing to provide your project with high quality forged fittings.

· Send us your technical requirement

· Contact our sales team

· Request bulk pricing

· Inquire for export orders

We will make you achieve corrosion-resistant high-performance piping systems that will withstand time.