Nickel 201 Buttweld Fittings are high-performance piping fittings that are used where the product needs to be very stable in the temperature, resist corrosion and long-term reliability. Nickel 201 is a low-carbon form of Nickel 200, that is designed to have a low level of carbon and is designed to reduce the occurrence of carbon precipitation and embrittlement during high temperature service.
Being a reputable Nickel 201 Buttweld Fittings manufacturers in Bangalore, India , Shubham Metals focuses on manufacturing high precision fittings that meet the international standards that include ASTM B366 and ASME SB366. To attain quality, high level of surface finish and dimensional accuracy in critical industrial systems, our manufacturing process guarantees this.
Fittings made of nickel 201 are used commonly in industries that have overall exposure to high temperatures, corrosive chemicals, and harsh working environments. We also provide fittings to the chemical plants, power generation units and high purity applications around the globe with a high level of reliability due to the high production capability and the stringent quality control systems.
Nickel 201 Buttweld Fittings Suppliers in Bangalore, India
Shubham Metals is a trusted Nickel 201 Buttweld Fittings Suppliers in Bangalore, India and therefore has good inventory management systems to cater to the urgent and bulk industrial needs.
We guarantee quick order processing and delivery in time so as to reduce project delays. Our supply capacity covers the standard sizes, and the types of configurations that are in demand in record time.
We offer the following supply benefits:
- Ready stock availability
- Competitive pricing
- Quick dispatch services
- Bulk order support
What are Nickel 201 Buttweld Fittings?
Buttweld Fittings Nickel 201 Buttweld Fittings are pipe fittings made out of commercially pure nickel alloy with a very low carbon content (less than 0.02%). Such fittings are attached to pipelines by butt welding methods and the connections are strong and leak free.
The low content of carbon will improve its performance in the high temperature environments and will not allow the degradation of the material by the precipitation of the carbide. It is this property of Nickel 201 that allows it to be used in high temperature conditions exceeding 315degC (600degF).
Such fittings are desirable in the systems where purity of materials, corrosion resistance and thermal stability are of much importance in the safety and efficiency of the operations.
Core Features:
Nickel 201 fittings are available with unique technical benefits that enable them to be used in challenging applications:
- Low carbon to enhance thermal stability.
- Superior caustic alkali and corrosive chemical resistance.
- Great mechanical stress ductility and toughness.
- Good welding capability to achieve tight integration of pipelines.
The welding joints are smooth and uniformity of the metal structure is guaranteed to last longer in industrial setting.
Comprehensive Range of Nickel 201 Buttweld Fittings
Our products are fittings of Nickel 201 that are manufactured and supplied in a number of different shapes and sizes to suit any type of pipeline and industrial need.
- Nickel 201 Elbows come in 45deg, 90deg and 180deg designs, in both short radius and long radius. Such fittings are applied in order to switch the direction of pipeline without the necessity to alter the smooth flow properties.
- Nickel 201 Tees are provided in equal and reducing forms to facilitate branching of piping networks. Nickel 201 Reducers are in concentric and eccentric forms, which aid in the easy change of pipe diameters.
- Nickel 201 Stub Ends come to lap joint flange assemblies to allow flexibility in installing and maintaining. The purpose of Nickel 201 Pipe Caps is to ensure that the end of a pipeline is trimmed and sealed to avoid leakages.
Fittings are precise in terms of beveling so as to attain good quality weld penetration and joint integrity.
Nickel 201 Buttweld Fittings Dealers in Bangalore, India
Our dealers have been appointed to expand the product to the key industrial territories.
As a best Nickel 201 Buttweld Fittings Dealers in Bangalore, India , we provide technical know-how, certification paperwork and product supply to our dealer network. Our well-built manufacturing foundation and organized quality management system is an advantage to dealers.
Customers can access our products through our dealer relations with high level of reliability and get professional advice on technical specifications and material choice.
Manufacturing Process of Nickel 201 Buttweld Fittings
Nickel 201 Buttweld Fittings are created by means of a planned and regulated manufacturing process conducted to ensure the integrity of the material and its mechanical strength.
We start with a certified selection of raw materials in order to comply with the standards of chemical composition. Then the material is subjected either to hot forming or cold forming based on the size and geometry of the required fitting.
Solution annealing is carried out after formation to remove the internal stresses and improve structural stability. This heat treatment means making it more ductile and evenly metallurgical.
Dimensional precision and smooth surface finishing is done using the CNC machining. Finish marking and surface treatment are done after which the product is inspected.
The batches undergo testing at various levels in order to establish consistency of quality and adherence to international standards.
Manufacturing Workflow
- Certified check-up of raw materials.
- Hot or cold forming process
- Heat treatment Solution annealing.
- Working to accuracy through precision machining.
- Finishing and marking permanently.
- Last quality inspections and approval.
Technical Specifications of Nickel 201 Buttweld Fittings
The technical standards of nickel 201 fittings are produced in line with the international standards.
|
Parameter |
Specification |
|
Material Grade |
Nickel 201 |
|
Standard |
ASTM B366 / ASME SB366 |
|
Size Range |
½” NB to 48” NB |
|
Schedule |
SCH 10 to SCH XXS |
|
Manufacturing Type |
Seamless / Welded |
|
End Preparation |
Beveled Ends for Buttwelding |
These specifications provide the compatibility to the industrial piping systems and facilitate the simple installation based on various project requirements.
Custom dimensions and special thickness requirements can also be manufactured based on client drawings and technical specifications.
Nickel 201 Buttweld Fittings Exporters Bangalore, India
Shubham Metals is known as one of the major Nickel 201 Buttweld Fittings Exporters Bangalore, India and it supplies its products to various international markets including the Middle East, Europe, Africa, and the Southeast Asia.
Export operations should be done in a strict quality compliance and in documented ways. We assure that all shipments are of global standard and regulation.
Export services include:
- Compliance to international standards.
- Export-grade packaging
- Full certification assistance.
- Pre-shipment inspection
- Economical logistics coordination.
We are geared towards providing secure and prompt global deliveries at all times with complete visibility.
Mechanical & Physical Properties of Nickel 201 Buttweld Fittings
Nickel 201 is highly stable metallurgically and is highly reliable in severe operating conditions.
The material has high resistance to intergranular corrosion particularly in the high-temperature environment. It is not influenced by vile chemicals or alkaline solutions, and it has structural integrity when put in such conditions.
Its resistance to stress corrosion cracking is also an important property that increases durability in operating systems that are not shut down. Nickel 201 also exhibits high weldability and formability over most of the nickel based alloys.
Key Performance Benefits
- Excellent high temperatures.
- Excellent corrosion strength.
- Very good mechanical stability.
- Chemical exposure reliability.
- Very tough to crack stress.
All these are reasons why Nickel 201 is a favorite in critical industrial application.
Applications of Nickel 201 Buttweld Fittings
Industries that require the purity of materials and their resistance to heat commonly use nickel 201 fittings.
The fittings are also applied in the chemical processing plants to work with the corrosive substances and caustic materials. Their insensitivity to alkali solutions make them ideal to use in chemical reaction systems.
Nickel 201 components are also used in heat treatment furnaces and thermal equipment because Nickel 201 is stable when used under high temperatures. They are used in high temperature piping networks and steam systems in power generation facilities.
They are also employed in the aerospace and defense, pharmaceutical manufacturing and high-efficiency industrial systems where contamination should be reduced to minimal.
Major Application Areas
- Caustic handling and chemical processing.
- Furnace and heat treatment machineries.
- Power generation systems
- Aerospace engineering
- High-purity pipelines and pharmaceutical.
Testing & Quality Control Assurance
Our manufacturing process is very important regarding quality assurance. Before any Nickel 201 Buttweld Fitting is shipped, it is thoroughly checked up.
Positive Material Identification (PMI) is a testing that we perform to test the alloy content and confirm the material authenticity. Hydrostatic and pneumatic pressure test is conducted to test Leak resistance and Structural strength.
Dimensional inspection and visual inspection validates accuracy of manufacturing and quality of the surface. Other non-destructive tests like eddy current testing and ultrasonic testing are also performed at the request of specifications in the project.
The products are all supplied with inspection reports, test certificates and complete traceability documents.
Why Choose Shubham Metals for Nickel 201 Buttweld Fittings?
Shubham Metals has a mission to provide technical excellence and reliability in the supply of nickel alloy fittings of high quality.
We provide tailored production according to project drawings, economical cost of provision of both local and foreign orders and safe packaging to be transported over long distances.
We have a special technical support team to facilitate the project implementation and satisfaction of our customers throughout the process.
Get Premium Nickel 201 Buttweld Fittings Today!
Seeking a reliable producer, supplier, or exporter of Nickel 201 Buttweld Fittings of high quality?
Shubham Metals will be happy to take care of your project by offering customized solutions, large quantity supply, and international export.
Technical Specifications
| Nickel 201 Buttweld Fittings – Technical Specifications | |
|---|---|
| UNS Number | N02201 |
| ASTM Specification | B161 / B162 |
| Size Range | Seamless 1/2" to 24", Welded 6" to 48" |
| Type | Elbow 45°/90°/180°, Tee (Equal/Reducing), Reducer (Concentric/Eccentric), Cap, Stub End, Cross |
| Wall Schedule | SCH 10 to XXS |
| Standards | ASME B16.9, B16.28, MSS-SP-43, MSS-SP-75 |
| Manufacturing | Cold-formed / Hot-formed / Forged |
| End Finish | Bevelled End as per ASME B16.25 |
| Testing | Hydrostatic, PMI, Hardness, IGC, Ultrasonic, Dye Penetrant |
| Certification | EN 10204 3.1 / 3.2 Mill Test Certificate |
